Project Challenges

• To design an effective storage and picking system to handle 80,000 SKUs
• The system needed to fulfil 3,000 cases per hour
• Bulk pallet storage and carton storage are at 2 different levels of the building, hence a need for effective break bulk and  transfer system
• System must be able to handle pick and pack of full cartons or loose items
• System must cater for B2B and also e-commerce platform.

Solutions

• VNA pallet racking system to house 10,000 pallets
• 3-tier shelving system for carton storage
• Carton flow rack for piece pick items
• High speed sorter machine
• On-Line labelling machine
• Pick-to-Light system
• High speed lifter for transfer between the 2 levels
• WCS and WMS interface